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Showing posts from January, 2024

Are the numbers on the cables marked with a laser marking machine?

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Careful people  will find small but crucial marks on the cables. These marks will directly affect the operation of the equipment. Nowadays, more and more industries are beginning to use laser marking machines to mark their cables, making the marks clearer and more precise. precise. So, why does the laser marking machine become a "sharp tool" for cable marking? A cable is an important electrical equipment used to transmit power or signals. Cables are required for power transmission, power distribution, power transmission within buildings, communication data, transportation, industry, etc. Then the marking process on the cable is particularly important. It must be clearly visible and cannot be oxidized or smeared. However, the laser marking machine has become a powerful tool for cable marking with clear and lasting marking .   A laser marking machine is a method that uses a high-energy laser beam to irradiate the surface of the material to form a mark. Compared with traditional...

Four advantages of laser welding automotive differentials

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Differential is an important part inside the automobile reducer assembly, whether it is a traditional passenger car or a new energy passenger car, it can provide power transmission and guarantee the smooth operation of the left and right wheels of the car turning. The differential is mainly assembled by the differential case passive pot gears and some bearing planetary gears. At present, most of the differential cases and passive pot gears are connected by bolts, which is not in line with the development trend of the automobile industry due to the traditional connection method with many processing procedures, large quality, and high cost. Laser-welded differentials have four major advantages Differentials are 15% lighter and more compact   Since the traditional differential case and basin gear are connected by bolts, it is necessary to process threaded holes of a certain depth, and the wall thickness of the parts at the threaded position is designed to be thicker so that the quali...

Application of laser welding in 5G base station antenna cable welding

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 The base  station antenna is the intermediate component of transmitting and receiving signals, and as a converter, it can convert the guided wave propagated on the line and the electromagnetic waves radiated from space to each other. With the arrival of the 5G era, the traditional antenna began to be replaced by high-end, high-tech base station antennae, and more and more new technologies will be applied to the base station antenna. The future 5G base station will continue to increase, 5G base station antenna single value synchronization enhancement, will boost the 5G base station antenna investment scale, and promote the development of the whole base station antenna! China's base station antenna development has experienced the process from the initial dependence on foreign imports to the current local independent production. Simple structure, low-performance base station antenna in the gradual introduction of a variety of technologies, from omnidirectional, unipolar to multi...

Laser Cleaning: Four Commonly Used Methods

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The principle of laser cleaning : is the use of high-frequency high-energy laser pulse irradiation of the surface of the workpiece, the coating layer can be instantly absorbed by the focused laser energy, so that the surface of the oil, rust spots, or coatings occur in an instant evaporation or stripping, high-speed and effective removal of surface adhesion or surface coating cleaning method, and the action time is very short laser pulse, in the appropriate parameters will not harm the metal substrate.   Laser cleaning commonly used 4 methods:   1.  laser dry cleaning method, that is, the use of pulsed laser direct radiation to remove dirt   2.  laser + liquid film method, that is, first deposited a layer of liquid film on the substrate's surface, then decontaminated with laser radiation.   3. Laser + inert gas method, that is, in the laser radiation at the same time, inert gas blowing to the surface of the substrate, when the dirt from the surface of the s...

Automated laser welding improves MDM yields

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Hiring and training skilled personnel is not only costly, but in today's labor market, it is becoming increasingly difficult for companies to find and retain this talent. Automated laser welding systems dramatically reduce the need for skilled personnel. For example, once an engineer or technician has specified and stored all aspects of a welding application using the machine software, the operator can safely initiate the welding process with limited access to functions through the GUI.   Avoiding subjective judgment on the operator's part, combined with the use of in-situ vision, process monitoring, laser monitoring, and post-process validation features, provides consistent production, increased yields, and reduced scrap. Whenever there is any deviation from the specified limits in the process, the machine makes the necessary adjustments or stops the process and alerts the operator. This is clearly a benefit for any application. It would be especially beneficial when welding p...