Beam Measurement Systems for Power Battery Welding Quality
The battery module is the heart of an electric vehicle. Electric vehicles are powered by batteries, so the reliability of the battery is critical to the safety of the vehicle. Having launched its first all-electric vehicle, the i3, back in 2013, the BMW Motor Group is well aware of the multiple challenges of battery production. As production capacity continues to increase, so does the complexity of battery production - for example, as many as 144 welds are required in the production of BMW's fifth-generation battery modules. With the Ophir BeamWatch Integrated automated laser beam measurement system, automakers can inspect the laser beam before welding each new battery module without disrupting the production cycle. Prior to Ophir BeamWatch Integrated, the automaker had to perform weekly spot checks with micrographs in order to confirm the ideal weld depth. Beam quality monitoring without compromising production cycles Laser welding in battery production requires absolute precisi...